HL-Uniplex SX1自动整理和书缝制生产线

机器名称: HL-Uniplex SX1自动整理和书缝制生产线

描述:

产品构成：

The product consists of SX220/43、SX200/51、SX NO SPACE automatic book sewing machine with standard configuration, and multiple sets of AUSCP PY43 collating station linked together (up to 48 collating stations can be connected, with a standard configuration of 15 collating stations)

Design concept :

The collating and book sewing line is currently the fastest way to complete the collating and book sewing processes on a single production line, making it the perfect combination of automatic collating and automatic book sewing machines It eliminates the need for manual handling and storage, saves labor and space for transfer, reduces worker fatigue, improves production efficiency, and saves production costs

Product configuration：

1.（SX220/43、SX200/51、SX NO SPACE）book sewing machine with manipulator and one AUSCP PS Automatic feeding conveyor chain

2.PS 15 collation stations and 2 hand stations

3. DJ43 Book receiving stacker

Collating machine:

• Intelligent control system, programmable via menu The machine comes standard with a 12-inch color touch screen on a rotating arm, which can control machine operation, alarm information, and facilitate timely troubleshooting for the operator It is easy to operate and simple to learn
  ● The pagination station is equipped with sensors for detecting thickness, empty or blocked pages, and conveyance, with indicator lights for quick troubleshooting
  ● The pagination station is equipped with sensors for detecting thickness, empty or blocked pages, and conveyance, with indicator lights for quick troubleshooting
  ● The pagination machine has continuous start-up and emptying functions, and automatically feeds according to the needs of the automatic wire stitching machine without manual intervention
  ● The pagination machine adopts a roller-type lower-pasting design, and the book pages run vertically without friction during rapid operation
  ● The transport channel adopts a drum-type frictionless design to prevent pages from being rubbed and ensure smooth transport
  ● Each wire stitching machine is equipped with a storage channel (tank chain) for feeding on demand and automatic filling of downtime caused by pagination machine stoppage
  ● Modular design, freely combinable, with a maximum of 48 pagination station

书籍缝纫机：

• High speed and precision: 最大速度可达 200 每分钟签名数, with three fully sealed cam control boxes filled with lubricating oil for smooth and durable operation The flywheel accurately drives paper feeding, 输送, and saddle stitching The book signature on the saddle is precisely positioned through synchronized belt structure with puller
  ● The book post is precisely positioned by the pull gauge of the upper and lower synchronous belt structure
  ● 智能调试: 彩色触摸屏监控整个生产过程，包括送纸, 输送, 缝纫, 并接收, ensuring the quality of sewing
  ● 故障检测 & 识别: 当出现缺少签名等故障时, 多重签名, 果酱, 删除签名, 缩短签名, 并出现签名损坏的情况, 机器会报警并暂停, 显示故障时
  ● 自动误签名检测功能
  ● 内存存储: 可以存储 20 不同的书籍缝纫程序并根据需要调用它们
  ● 自动调整版材: 通过触摸屏设置签名大小并确认翻页方式, 传动系统自动定位输送带, 打开翻页器, 调整固定鞍座传动链和加速轮的位置, and adjusts the height of the finished book platform Simple and easy to learn, 快速操作, and quick plate switching, which improves production efficiency
  ● Signature separation: the blower and mechanical arm separate the bottom signature from the pile, and the suction cup extracts the separated signature from the feeder The mechanical arm clamps the book signatures to the conveyor The tilting device helps eliminate scratches on the surface of the signature
  ● Automatic page-turning: the page-turner is equipped with four programmable vacuum suction devices, both the upper and lower sides, which can perform 4+4 vacuum page turning, and can handle signatures with even or uneven tops and bottoms It can automatically flip through sets of pages, loose pages, pages without long or short edges, 以及厚度不均匀的签名也可以翻页边缘超过8毫米长或短的签名
  ● 签名传达: the signature is placed on the conveying saddle after being turned and is pushed by the conveyor chain hook The acceleration wheel sends the signature into the active sewingsaddle, 并且加速轮的速度根据机器的速度自动调节
  ● 自动书帖分离及剪线: 自动书帖分离剪线装置 (将多余线头剪去约8-10mm，方便装订) 可根据设置将书帖一一分开, 无论书上有多少签名
  ● 平锁: 使用细超短针 (Ø16mm) 针距较窄 (19毫米) 使产品更平整，不易漏胶, ensuring high-quality book sewing The sewingdevice consists of cam box type equipment, 不仅可以降低噪音，还可以延长凸轮的使用寿命
  ● Equipped with a book stacking machine, it can stack books with locked binding up to a height of 120mm, and neatly convey them to the book collection platform for easy palletizing;
  ● Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device When the machine is in operation, lubricant is precisely supplied through pipe to wherever necessary in the timely manner

产品参数 :

设备安装方案：

详细数据:

Sample for HL-Uniplex sx1 Automatic Collating and Book Sewing Production Line

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关于我们

Zhejiang Haoly Limited 结合了极具竞争力的价格, 印后机的创新技术和长期的出口经验, 印刷机,和包装机, 和快速印刷机。我们是您印刷包装行业的最佳选择.

过去十年, 兰溪金华机器公司专注线缝练习本机器, 直纹和片材, 软装、精装书。可制造全自动练习本制作机, 练习簿标尺机, 书籍缝纫机, 机壳内, 硬皮封面机, 三边修剪器, 骑马订机, 胶装机, 和其他印后机.

我们还可以提供各种印刷和包装机械, 例如

1. 印后机: 切纸机, 层压机, 压痕模切机, 烫金机, 折纸机, 纸张配页机, 纸张打孔机, 鸡眼机

2. 印刷机: 胶印机, 预压机, 柔印机, 证卡印刷机

3. 快速印刷机: 小切纸机, 数码压痕机, 小型胶装机.

4. 纸制品制造机: 涂胶机文件夹, 纸盒机, 纸袋机, 纸杯机, 信封制造机