HL-Uniplex sx1 Automatic Collating and Book Sewing Production Line

机器名称: HL-Uniplex sx1 Automatic Collating and Book Sewing Production Line

描述:

Product composition：

The product consists of SX220/43、SX200/51、SX NO SPACE automatic book sewing machine with standard configuration, and multiple sets of AUSCP PY43 collating station linked together (up to 48 collating stations can be connected, with a standard configuration of 15 collating stations)

Design concept :

The collating and book sewing line is currently the fastest way to complete the collating and book sewing processes on a single production line, making it the perfect combination of automatic collating and automatic book sewing machines It eliminates the need for manual handling and storage, saves labor and space for transfer, reduces worker fatigue, improves production efficiency, and saves production costs

Product configuration：

1.（SX220/43、SX200/51、SX NO SPACE）book sewing machine with manipulator and one AUSCP PS Automatic feeding conveyor chain

2.PS 15 collation stations and 2 hand stations

3. DJ43 Book receiving stacker

Collating machine:

• Intelligent control system, programmable via menu The machine comes standard with a 12-inch color touch screen on a rotating arm, which can control machine operation, alarm information, and facilitate timely troubleshooting for the operator It is easy to operate and simple to learn
  ● The pagination station is equipped with sensors for detecting thickness, empty or blocked pages, and conveyance, with indicator lights for quick troubleshooting
  ● The pagination station is equipped with sensors for detecting thickness, empty or blocked pages, and conveyance, with indicator lights for quick troubleshooting
  ● The pagination machine has continuous start-up and emptying functions, and automatically feeds according to the needs of the automatic wire stitching machine without manual intervention
  ● The pagination machine adopts a roller-type lower-pasting design, and the book pages run vertically without friction during rapid operation
  ● The transport channel adopts a drum-type frictionless design to prevent pages from being rubbed and ensure smooth transport
  ● Each wire stitching machine is equipped with a storage channel (tank chain) for feeding on demand and automatic filling of downtime caused by pagination machine stoppage
  ● Modular design, freely combinable, with a maximum of 48 pagination station

书籍缝纫机：

• High speed and precision: maximum speed of up to 200 signatures per minute, with three fully sealed cam control boxes filled with lubricating oil for smooth and durable operation The flywheel accurately drives paper feeding, 输送, and saddle stitching The book signature on the saddle is precisely positioned through synchronized belt structure with puller
  ● The book post is precisely positioned by the pull gauge of the upper and lower synchronous belt structure
  ● Intelligent debugging: Colored touchscreen monitors the entire production including paper feeding, 输送, 缝纫, and receiving, ensuring the quality of sewing
  ● Fault detection & identifying: When faults such as missing signatures, multi-signatures, jams, dropped signatures, shortened signatures, and broken signatures occur, the machine will alarm and pause, while displaying the fault
  ● Automatic mis-signature detection function
  ● Memory storage: can store 20 different book sewing programs and recall them as needed
  ● Automatic plate adjustment: by setting the size of the signature on the touch screen and confirming the page turning method, the transmission system automatically positions the conveyor belt, opens the page turner, adjusts the position of the fixed saddle drive chain and acceleration wheel, and adjusts the height of the finished book platform Simple and easy to learn, fast operation, and quick plate switching, which improves production efficiency
  ● Signature separation: the blower and mechanical arm separate the bottom signature from the pile, and the suction cup extracts the separated signature from the feeder The mechanical arm clamps the book signatures to the conveyor The tilting device helps eliminate scratches on the surface of the signature
  ● Automatic page-turning: the page-turner is equipped with four programmable vacuum suction devices, both the upper and lower sides, which can perform 4+4 vacuum page turning, and can handle signatures with even or uneven tops and bottoms It can automatically flip through sets of pages, loose pages, pages without long or short edges, and unevenly thick signature It can also turn pages of signatures with edges over 8mm long or short
  ● Signature conveying: the signature is placed on the conveying saddle after being turned and is pushed by the conveyor chain hook The acceleration wheel sends the signature into the active sewingsaddle, and the speed of the acceleration wheel automatically adjusts according to the speed of the machine
  ● Automatic signature separation and thread cutting: the automatic signature separation and thread cutting device (cuts the excess thread to about 8-10mm for easy binding) can separate the book signatures one by one according to the setting, regardless of the number of signatures in the book
  ● Flat lock: uses fine ultra-short needles (¢16mm) with a narrow stich spacing (19毫米) to make the product flatter and less prone to glue leakage, ensuring high-quality book sewing The sewingdevice consists of cam box type equipment, which not only reduces noise but also extends the life of the cam
  ● Equipped with a book stacking machine, it can stack books with locked binding up to a height of 120mm, and neatly convey them to the book collection platform for easy palletizing;
  ● Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device When the machine is in operation, lubricant is precisely supplied through pipe to wherever necessary in the timely manner

产品参数 :

Equipment installation plan：

详细数据:

Sample for HL-Uniplex sx1 Automatic Collating and Book Sewing Production Line

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关于我们

Zhejiang Haoly Limited 结合了极具竞争力的价格, 印后机的创新技术和长期的出口经验, 印刷机,和包装机, 和快速印刷机。我们是您印刷包装行业的最佳选择.

过去十年, 兰溪金华机器公司专注线缝练习本机器, 直纹和片材, 软装、精装书。可制造全自动练习本制作机, 练习簿标尺机, 书籍缝纫机, 机壳内, 硬皮封面机, 三边修剪器, 骑马订机, 胶装机, 和其他印后机.

我们还可以提供各种印刷和包装机械, 例如

1. 印后机: 切纸机, 层压机, 压痕模切机, 烫金机, 折纸机, 纸张配页机, 纸张打孔机, 鸡眼机

2. 印刷机: 胶印机, 预压机, 柔印机, 证卡印刷机

3. 快速印刷机: 小切纸机, 数码压痕机, 小型胶装机.

4. 纸制品制造机: 涂胶机文件夹, 纸盒机, 纸袋机, 纸杯机, 信封制造机